![]() The printers now recycle non-used material as well, thus reducing costs and waste. The largest can print overnight and measure up to 1.6m per piece. He explained that 3D printing itself has become faster, and the volume is bigger so that larger-size parts can be printed in one piece. That way, there is no deviation from what the art department and director have seen and approved.” It also makes sense because once we have nailed the artwork, we can use that signed-off model to produce the actual hero prop. “Traditional model-making methods - sculpting clay body parts and producing moulds for fibreglass - take longer and are harder to change as problems and needs arise. Us to generate designs that can be adjusted and modified on the fly,” Jet said. “3D printing is a good choice for Propshop’s manufacturing process because it allows The more organic or detailed the subject, the larger the file has to be in order to produce the expected results on a high-resolution printer. These larger file sizes are due to the fact that the planes in the geometry have to be small enough to look smooth when printed in three dimensions. File sizes ranged from a few megabytes up to a few hundred megabytes. Because the car is a large prop, it had to be separated into pieces that were then further digitally cut to fit their large printing beds – for example, the main body of the car, bonnet, trunk, doors, headlight assembly and so on. The car was modelled in 3D using subdivision surfaces and the concept artwork, and then used to make a high-resolution poly mesh that could be exported to produce a printable STL file for their 3D printers. The successive iterations were modelled with LightWave 11 and polished with Pixologic ZBrush when and where required, progressing through six car types including the final choice. Different versions evolved as the team corresponded with the movie’s art department, which had initially supplied photos of Russian cars and some sketches suggesting the form they had in mind. The design of the Muppets’ car was originally based on an old Russian car, but gradually changed to a completely different hybrid over the course of the project. The Modeler is capable of rapidly producing organic, hard-surfaced, quite complex models,” said Jet. We can render out animations to explain a prop’s form, function and final look. “I use LightWave to build the 3D models before they go to print, and also in the design and concepting process. The company’s hardware is a combination of 64GB HP Z620 and Z820 workstations, which are fast and stable under huge workloads, fitted with NVIDIA Quadro 40 graphics cards. Since then, we have used our pipeline to generate 3D images and models for over 30 movies and productions.”ĭepending on the project, the pipeline may also include Maya, ZBrush, Modo, KeyShot, Photoshop, Illustrator and various other tools. One of our first pieces using it was Cerebro for ‘X-Men: First Class’. “When I joined the Propshop a few years ago, LightWave became part of the process because it is fast and intuitive to work with. The 3D supervisor at the company, Jet Cooper, has been using LightWave for about 20 years, since version 3.5. Propshop’s team uses a combination of a pipeline based on LightWave 3D 11.6 and 3D printing to design and manufacture their models. Propshop also created Napoleon’s oversized badge. The waist-high car is seen zooming through the streets as he attempts to track down the notorious Constantine. LIGHTWAVE 3D WORK MOVIEThe vehicle not only had to maintain the usual eccentricity associated with a Muppets movie but also had to be functional, as it was driven by a live-action character, Interpol Agent Jean Pierre Napoleon. Located at Pinewood Studios, Propshop was the company hired to manufacture the Interpol car for the recent Disney Muppets movie, ‘Muppets Most Wanted’. Propshopin London has been building these kinds of one-of-a-kind set pieces, which may include hero props, costumes, models and miniatures, for over 15 years. Thor’s signature hammer Mjolnir, and the king’s staff and horse armour in ‘Maleficent’ are recent examples. Propshop Rolls Out 3D Printed Props with LightWave 3Dĭressing movie sets for super hero and fantasy films often demands props that don’t exist in any shop – outsized, intricate and distinctive objects that make the set feel more authentic and help suspend disbelief. Movie props, which they render, texture & animate for production approvalīefore 3D printing hero props to use on set. Propshop uses a LightWave 11.6 pipeline to build precise 3D models of ![]()
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